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  Testing Facilities
Quality     Certifications    Testing Facilities    Type Test Reports  
 
 
 
The Quality Assurance Department of the company is replete with well-equipped, electrical, mechanical, and chemical laboratories. Quality experts carry our tests, like conductor and insulation resistance tests, tensile tests, ageing tests, annealing tests, and high voltage tests, amongst various others.
  The classification of tests is as under
Type Tests
Conducted on samples from each production lot.
Acceptance Tests
Conducted on randomly selected samples from every manufactured lot.
Routine Tests
Conducted on each and every length of the cable. Various other additional tests are also conducted on the cables. Some of these include smoke density and flammability tests, acid gas emission tests, and oxygen and temperature index tests.
 
Testing Facilities      
 
 Monitoring and Measuring Instruments (HT Plant)

  NAME OF INSTRUMENT (Description)   Capacity Qty.   Year of Installation
  High Voltage Resonant Test set up    0 - 250 KV 1   2008
  High Voltage  Test set up (4 Hrs)   0 - 70 KV 1   2009
  High Voltage Test set up    0 - 200 KV 1   2010
  Partial Discharge Test set up with Calibrator   0.1 Pc - 1000 Pc 1   2008
  Di-Electric Power factor test set up (Tan Delta set up)   (-0.000999 +0.110999) 1   2008
  Heating cycle set up   0 - 100 Deg C 1   2008
  Impulse Test Set up   0 - 1050 KV 1   2010
  Tensile testing machine    0 - 500 N 1   2008
  Tensile testing machine    0 - 25 KN 1   2008
  Profile Projetor (20X)   0.01 - 140 mm 1   2010
  Water Bath   27 To 98 Deg C 2   2008 & 2010
  Weighing Scale     25 gms - 6 kgs 1   2008
  Weighing Scale with Density Measurement set up   1 gm - 210 gm 1   2010
  Kelvin Double Bridge with Condictivity attachment   0.01-11Ω 1   2008
  Digital Thermometer   ( - 10 To 100) Deg C 1   2010
  Analog Thermometer   ( - 10 To 250) Deg C 3   2010
  Humidity (Conditioning Chamber)   10-70 Deg c & 40 - 90% 1   2010
  Micro ohm meter   1.9999 m.Ohm-19.9 KΩ 3   2008 & 2010
  Standard Resistance Box   0.001 Ohm - 1 k.Ohm 1   2009
  Standard Megaohm Box   2 MOhm - 2 GOhm 1   2009
  Million Megaohm meter   10 to1000 x 106 megha ohm 2   2008 & 2010
  Thermal Ageing test oven   0 - 200 Deg C 1   2008
  Hot Air oven   0 - 200 Deg C 1   2008
  Vaccum oven for Water Absorption Tester   0 - 200 Deg C 1   2008
  Thermal stability test Equipment   0 - 250 Deg C 1   2008
  Hot set test Equipment with Weights   0 - 250 Deg C 1   2008
  Hydraulic Press Machine   0 - 200 Deg C 1   2010
  Digital Vernier caliper    0 - 150 mm 2   2008 & 2010
  Digital Vernier caliper    0 - 300 mm 1   2008
  Digital Micrometer    0 - 25 mm 2   2008,2009 & 2010
  Measuring Tape   0  - 5 mt 1   2008
  Steel Measuring Scale    0- 1 mt 1   2010
  Torsion testing machine   - 1   2008
  Cold Chamber    (-15 to 200) Deg C. 1   2008
  Cold Impact Assembly   - 1   2008
  Hot Deformation test equipment   - 1   2008
  Dumbell cutting Press   - 2   2008 & 2010
  Insulation Tester (Megger)   0 - 2.5 KV 1   2008
  Capacitance Meter   20 mf - 200 pf 1   2008
  Eye Piece (8X)   1 - 10 mm 1   2008
  Handy Magnifying glass     1   2010
  Flammmability test (As per IS)   0- 600 mm 1   2008
  Flammmability test (As per IEC)   0 - 3.5 mt 1   2010
  Smoke Density Tester   - 1   2008
  Oxygen index Tester   - 1   2008
  Acid Gas Generation test set up   - 1   2010
  Digital stop watch   - 1   2009
  Cable Cutting Machine    - 1   2008
  Semicon stripping Machne (For Cable End)   - 2   2008
  Semicon Remover for Making Dumbell   - 2   2009
  Slicing Machine   - 1   2008
  Digital stop watch   - 1   2010
  Bending Test Apparatus   - 1   2010
  Longitudinal water Tightness tester   - 1   2010
  OIL Cup (Small)   - 2   2008
  OIL Cup (Big)   - 2   2008
  LPG Cylinders   - 2   2008 & 2010
  Oxygen Cylinder   - 1   2010
  Nitrogen Cylinder   - 1   2010
               
   
 Measuring and Testing Equipments (LV Plant)

  NAME OF INSTRUMENT (Description)   Capacity   Qty.   Year of Installation
Tensile Tester   0-25 KN   1   1994
Tensile Tester   0-2500 Kgf   1   1994
Tensile Tester   0-500 N   1   1994
Million Mego-ohm Meter   1 MΩ to 100x106MΩ   1   1994
Million Mego-ohm Meter   1 MΩ to 100x106MΩ   1   1994
Digital C.R. Meter   1999 μΩ to 1999 Ω   1   1996
Digital C.R. Meter   2mΩ to 2000Ω   1   1996
Hot Watwer Bath   0-100oC   2   1994
D.C. High Voltage Test set    0-1.5/3 KV DC   1   1994
A.C.High Voltage Test set   0-5 KV  AC   1   1994
A.C.High Voltage Test set   0-5/10 KV AC   1   2007
Ageing Oven   0-199.9oC   1   1994
Hot Air Oven    0 to-200oC   1   1994
Digital Temp. Indicator   0-600oC   1   1994
Optical Emission Spectrometer   As per master   1   1997
Melt Flow Index   0-200 oC   1   2007
Travelling Microscope   220mm(length), 150mm (Height)   1   1994
Steel Scale   0-600mm   1   1994
Glass Thermometer   -10 to +50ºC   1   2008
Glass Thermometer   195 to 205ºC   1   2008
Thermal Stability oven   0-200 oC   1   1994
Single Pan Weighing Balance   250g Max   1   1994
Single Pan Weighing Balance   0-5kg    1   1994
External Micrometer   0-25 mm   1   2006
External Micrometer   0-25 mm   1   2006
External Micrometer   0-25 mm   1   2006
Digital Vernier Caliper   0-150 mm   1   2006
Digital Vernier Caliper   0-150 mm   1   2006
Digital Vernier Caliper   0-150 mm   1   2006
Digital Temp. Indicator    0-400oC   1   2006
Digital temperature controller of Pre Heating Oven   0 to 200oC   1   1994
Counter meter   0-9999.9 Mtr   1   1994
Counter meter   0-9999.9 Mtr   1   1994
Counter meter   0-9999.9 Mtr   1   1994
Counter meter   0-9999.9 Mtr   1   1994
Counter meter   0-9999.9 Mtr   1   1994
Counter meter   0-9999.9 Mtr   1   1994
Counter meter   0-9999.9 Mtr   1   1994
Counter meter   0-9999.9 Mtr   1   1994
Counter meter   0-9999.9 Mtr   1   1994
Counter meter   0-9999.9 Mtr   1   1994
Counter meter   0-9999.9 Mtr   1   1994
Counter meter   0-9999.9 Mtr   1   1994
Counter meter   0-9999.9 Mtr   1   1994
Counter meter   0-9999.9 Mtr   1   1994
Counter meter   0-9999.9 Mtr   1   1994
Counter meter   0-9999.9 Mtr   1   1994
Counter meter   0-9999.9 Mtr   1   1994
Counter meter   0-9999.9 Mtr   1   1994
Counter meter   0-9999.9 Mtr   1   1994
Counter meter   0-9999.9 Mtr   1   1994
Counter meter   0-9999.9 Mtr   1   1994
Ageing Oven   0-199.9oC   1   1994
Hot Air Oven    0 to-200oC   1   1994
Digital C.R. Meter   1999 μΩ to 19.99 KΩ   1   1994
Million Mego-ohm Meter   1 MΩ to 20x106MΩ   1   1994
Counter meter   0-9999.9 Mtr   1   2010
Counter meter   0-9999.9 Mtr   1   2010
Counter meter   0-9999.9 Mtr   1   2010
Counter meter   0-9999.9 Mtr   1   2010
Counter meter   0-9999.9 Mtr   1   2010
Counter meter   0-9999.9 Mtr   1   2010
Counter meter   0-9999.9 Mtr   1   2010
Counter meter   0-9999.9 Mtr   1   2010
Counter meter   0-9999.9 Mtr   1   2010
Counter meter   0-9999.9 Mtr   1   2010
Digital C.R. Meter   1999 μΩ to 19.99 KΩ   1   1994
External Micrometer   0-25 mm   1   2010
Digital Vernier Caliper   0-150 mm   1   2010
AC  H.V. Voltage   0-15 KV   1   2010
Hot Water Bath   0-100oC   2   1996
Cold bend/cold impact Test Apparatus   upto -15 Deg.   1   2010
Digital Million Mego-ohm Meter   1 MΩ to 107MΩ   1   2010
Stop Watch   99 Minutes   1   2000
Tensile Tester   0-2500 Kgf   1   2000
Tensile Tester   0-500 N   1   2000
Kelvin Double Bridge   0.2 μΩ to 1.1 Ω   1   2000
Hot Set   0 to-200oC   1   1994
Flammability test appartus   ---   1   2000
Halogen acid gas   0-1000 Deg C   1   2000
Preconditioning Chamber   0-100 Deg C   1   2000
PVC Rolling mill   ---   1   2000
Torsion Test   ---   1   2000
Swidish Chimny   ---   1   2000
Dum-bell cutting Machine   ----   1   2000
Megger   20,000 Mohm   1   2000
Vaccum oven   100 Deg C   1   2000
Thermal Stability oven   0-200 oC   1   2000
Million Mego-ohm Meter   1 MΩ to 100x106MΩ   1   2000
LPG Cylinder   17 Kg   1   2000
Cable Cutting Machine   ----   1   2000
               
   
List Measuring and Testing Equipments (UHV Plant)

Test Equipment Details   Make/ Model No. & Sr. No.    Range, Least Count, Accuracy   Frequency   Calibration Certificate No.   Calibration date   Calibration due date   Cal.id no
  High Voltage Test Set 250 KV   Dielec,china   250kv   Yearly   YS/DPI/11-12/SRT-01   06-05-2011   06-05-2012   HV-01
  JTCX          2500kva
  Sr. 2500/250/75   0.1 KV
  High Voltage Test Set 70 KV    
(For 4 Hours HV Acceptance Test)
  Asmi Electricals   0-70 KV   Yearly   YS/DPI/11-12/HV-03   06-05-2011   06-05-2012   HV-02
  02 2009 (PC570/1)
  200 D2 P.M
  Partial Discharge Test Set up   Dielec,china   1000Pc   Yearly   YS/DPI/11-12/PD-05   06-05-2011   06-05-2012   PD-01
  JFD-3   0.10Pc
  Heating Cycle Equipment   Omron/119075   40KVA    Yearly   N/752I/02/2011   16/2/2011   15/2/2012   HC-01
      4000Amp
  Tan Delta (Di-Electric Power Factor) Set Up    Dielec,china   0.00001   Yearly   YS/DPI/11-12/TD-06   06-05-2011   06-05-2012   TD-01
  JTJS- III
  Impulse withstand
Test set up
  Dielec,china HVCJ-2400/240KJ   1 KV   Yearly   W10050 Suppliers calibration certificate   IMP - 01
  Micro-ohm Meter    Crown -    0.01 mΩ   Yearly   N/830E/03/2011   03-11-2011   03-10-2012   OHM-01
  201A/9120/12
  Micro- ohm Meter    Agronic -    0.01 mΩ   Yearly   N/206B/06/2011   13/06/2011   06-12-2012   OHM-02
  91203
  Tensile Testing Machine (0-500 N)   K.M.I   0.2 N   Yearly   N/752A/02/2011   16/2/2011   15/2/2012   TTM-02
  1.3D.
  5565
  Tensile Testing Machine (0-25 KN)   K.M.I   0.01 KN   Yearly   N/752B/02/2011   16/2/2011   15/2/2012   TTM-01
  1.5 D
  3557
  Million Megohm Meter   Sivananda   1 MΩ   Yearly   N/830F/03/2011   30/03/2011   29/03/2012   MM0-01
  14122008
  Million Megohm Meter   Prestige/PEI - 33   1 MΩ   Yearly   PE/09/DEC/10   23/12/2010   22/12/2011   MMO-02
  Micrometer (Digital)   Mitutoyo   0.001   Yearly   N/206A/06/2011   06-10-2011   06-10-2012   MM-01
  293-821
  Micrometer (Digital)   Mitutoyo   0.001   Yearly   N/830A/03/11   14/3/2011   13/3/2012   MM-02
  293 - 822
  Vernier Caliper (Digital )   Mitutoyo   0.01mm   Yearly   N/411A/08/2011   22/8/2011   21/8/2012   VC-01
  0024334
  Vernier Caliper (Digital )   Mitutoyo   0.01mm   Yearly   N/830D/03/2011   14/3/2011   13/3/2012   VC-02
  07486092
  Vernier Caliper (Digital )   Mitutoyo   0.01mm   Yearly   N/628B/01/2011   01-05-2011   01-04-2012   VC-03
  0028518
  Thermal Stability Test Equipment   West-P6100   0.1ºc    Yearly   N/752D/02/2011   16/2/2011   15/2/2012   THS-01
  96264001220
  Hot set Oven   West-P6100   0.1ºc   Yearly   N/752F/02/2011   16/2/2011   15/2/2012   HST-01
  1277750043
  Vaccum Oven   Vigital-VGI-PID-S   1ºc   Yearly   N/752E/02/2011   16/2/2011   15/2/2012   VO-01
  0701J01-2213
  Hot Air Oven   Altop   0.1ºc   Yearly   N/228A/06/2011   16/6/2011   15/6/2012   HO-01
  7448
  Hydraulic Press   Shiba   0.10C   Yearly   N/228B/06/2011   16/6/2011   15/6/2012   HYP-01
  Conditioning cum Humidity Chamber   Plumi Threm-CPPI   0.10C   Yearly   N/752H/02/2011   16/2/2011   15/2/2012   CHP - 01
  09N23184
  Oxygen & Temperature Index set up   Johari   10C   Yearly   N/620F/01/2011   01-01-2011   01-01-2012   OIT-01
  HCL Test set up   WEST-000300001321   10C   Yearly   N/228C/06/2011   16/6/2011   15/6/2012   HCL-01
  4 Cell Ageing Oven   West   0.1ºc   Yearly   N/620B-E/01/2011   01-01-2011   01-01-2012   AO-01 TO 04
  1 Cell Ageing Oven   Western -TH-6001-1873120   0.1ºc   Yearly   121502   15/12/2010   14/12/2011   AO-05
  Water bath   Innovative -021435   0.1ºC   Yearly   N/228D/06/2011   16/6/2011   15/6/2012   WB-01
  Water bath   Delta   0.1ºC   Yearly   N/228E/06/2011   16/6/2011   15/6/2012   WB-02
  Weighing Scale   Essae -    0.5 gm   Yearly   N/620A/01/2011   01-01-2011   01-01-2012   WS-01
  G85208202837
  Weighing Scale   AND -14231852   0.0001 g   Yearly   N/228F/06/2011   16/6/2011   15/6/2012   WS-02
  Thermo meter   Zeal   0.1ºC   Yearly   GEC/NB/1322-T   21/8/2011   19/8/2012   THM-02
  Thermo meter   Zeal   0.1ºC   Yearly   GEC/NB/1323 -T   21/8/2011   19/8/2012   THM-03
  Cold Chamber   Instron - IDI - 1003   0.1ºc   Yearly   N/752G/02/2011   16/2/2011   15/2/2012   CC-01
  363010264
  Measuring Scale   Ajanta   1 mm   Yearly   N/628A/01/2011   01-04-2011   01-03-2012   MS - 01
  Digital Stop Watch   Racer - SW-369   0.01 Sec   Yearly   N/628C/01/2011   01-05-2011   01-04-2012   DS -01
  Profile Projector   Innovative - DO 3605   0.01 mm   Yearly   N/752C/02/2011   16/2/2011   15/2/2012   PP-01
  Standard Resistance Box   Sigma -9125   0.001 ohm   Yearly   N/830C/03/2011   15/3/2011   14/3/2012   SRB-01
  Standard Megaohm  Box   Sigma - 91202   2 Mohm   Yearly   N/830B/03/2011   15/3/2011   14/3/2012   SMB-01
   
   
       
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