Dicabs
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LV  •  HV  •   UHV   
 
   
 
Our LV Cables plant uses German technology and CCV method of manufacturing. Strategically, DPIL is focusing on high margin/high value products like aerial bunch cables, fire resistant cables, as well as control and instrumentation cables. The Ultra High Voltage (UHV) cables are clearly going to be the highest value adding product for DPIL.
Production Capacities
Power Cables
Low Tension XLPE Cables
34,300 KMPA
Machines Installed      
 Electrical Maintenance Plant machinery Asset

    Description   Capacity   Qty.   Year of Installation   Remarks
•   Vacuum circuit breaker   11 KV / 415V   01   1998    
•   Main PCC   3 ph. 415 V   01   1998    
•   A.P.F.C.   “   01   1998    
•   PCC1   “   01   1998    
•   PCC2   “   01   1998    
•   PCC2A   “   01   1998    
•   PCC2B   “   01   1998    
•   PCC2C   “   01   1998    
•   MCC1   “   01   1998    
•   MCC2   “   01   1998    
•   MCC3   “   01   1998    
•   MCC4   “   01   1998    
•   3 Phase Stabilizer PCC Room   30 KVA   01   1998    
•   3 phase  Stabilizer PCC Room   20 KVA   01   1998    
•   Transformer   11KV / 433 Volts   01   1998    
•   DG Set   550 KVA   01   1998   Old 
•   DG Set   550 KVA   01   2010   New Tower Plant
•   UPS   120 KW   02   2008    
•   UPS   200 KW   02   2009    
•   Electric  Ceiling Fans   80 W   50   2007   Ceiling
Pedestal
Wall mounting
•   Mercury Lamp  Fixture   250 W   281   various    
•   Mercury Lamp  Fixture   400 W   54   various   Tower Plant
•   Air Blower   250 W   2   2006    
•   Clip on meter  cum  multi meter     0 – 1000 A
0 -1000  V		   1   2008    
•   Exhaust Fan   0.5 HP   6   various    
•   Exhaust Fan   1.0 HP   6   various    
•   PCC Panel   800 A   1   2010   Tower Plant
•   Tube Well  Submersible Pump  6.0 “    5.0 HP   2   2005    
•   Cable Crimping Tool       1   2007    
   
 Production Plant machinery - Asset

    Description   Capacity   Qty.   Year of Installation Remarks
•   Anand W/d M/c 11 dies   800 mtrs/min   01   2000  
•   Wire Drawing machine  - Silvasa 4 dies.
With Control panel Ac variable Drive VT - 240S		   104 Kg /Hr   01   2010  
•   Anand St. M/c   Upto 7 strands
97 mtrs/min		   01   2000  
•   1+60 St. M/c
Complete with
Payoff – 2200mm
Take up – 2800mm
Electric motors & drives- siemens		   Upto 60 strands   01   2010  
•   1+30 St. M/c
Complete with 2000mm payoff & 2600m take up, Electrical drives		   Up to 30 Strand   01   2010  
•   65mm-Extruder. M/c
Complete with payoff, caterpillar & take up unit, electrical & drives		   Up to 40 mm dia.
180 kgs/hr		   01   1992 15 sets of die and tip
•   75mm-Extruder . M/c, suitable for XLPE & PVC
Complete with payoff, caterpillar & take up & electrical & drives		   Upto 50mm dia
225 kgs/hr--		   01   1992 15 sets of die and tip
•   Grinder Machine- 75 Ext, with electricals   400 kgs/hr--   01   1992  
•   Mixer Machine 75 Ext with electricals   400kgs/hr   01   1992  
•   90mmExtruder . M/c , suitable for XLPE & PVC
Complete with payoff, caterpillar, take up & electrical 		  Up to 70 mm dia
350kgs/hr		   01   2000 18 sets of die and tip
•   Mixer Machine 90 Ext, with electricals   400 kgs/hr   01   2000  
•   80mm Extruder. M/c , suitable for XLPE & PVC
Complete with payoff, caterpillar, takeup & electrical & drives		   Up to 70 mm dia
450 kgs/hr		   01   2010 12 sets of die and tip
•   120mm Extruder.  M/c , suitable for XLPE & PVC
Complete with payoffs – 2 nos, caterpillar, takeups – 2 nos & electrical & drives		   Up to 88 mm dia
550 kgs/hr		   01   2000  
•   Grinder Machine 120 Ext.with electricals   500 kgs/hr   02   2000  
•   Mixer Machine 120 Ext. with electricals   500 kgs/hr   02   2010  
•   120mm -Extruder. M/c , suitable for XLPE & PVC. Complete with payoff, caterpillar, takeup & electrical & drives   Upto 88 mm dia
600kgs/hr		   01   2010  
•   Mixer Machine 120
Ext-N with electricals		   700kgs/hr--   01   2010  
•   45 Ext. m/c for PVC,
Complete with payoff, cooling tourgh, capstan, take up unit, with all electricals		   120 kgs/hr--   01   2010  
•   1+3 Laying M/c   1+3 core
Bobbin size 2100mm		   01   1992  
•   1+3 Laying M/c   1+3
Bobbin size 1600mm		   01   2007  
•   1 + 60 Armouring m/c
Suitable for strips & wires,
Complete with payoff, 2400mm,
Take up unit 2600 mm
With material loading arrangement
All eletricals & drives		   Spool size 450mm   01   2000  
•   1 + 30 Vertical Armouring m/c, suitable for strips & wires,
Complete with payoff- 2000mm
Take up – 2400mm
With material loading arrangement
All electrical & drives.		   Spool size 500mm   01   2000  
•   1+30 Armouring m/c
Suitable for strips & wires,
Complete with payoff- 2000mm, take up unit- 2600mm
With material loading arrangement
All electrical & drives		   Spool size 500mm   01   2010  
•   1+72 Armouring
Suitable for strips & wires,
Complete with payoff- 2800mm, take up – 3200mm
With material loading arrangement
All electrical & drives		   Spool size 630mm       01   2010  
•   Oil Pump Station (OP)   --   01      
•   SPARK TESTER   0 to 33 KV   04   2010  
•   SIO PLAST LINE
65 ,90 ,120 Ext. with triple extrusion cross head 
Complete with
  • 2 nos. payoff – 2600mm
  • Triple cross head
  • 60mm extruder
  • 120mm extruder
  • 90 mm extruder
  • Caterpillar
  • 2 nos. Take up units : 2800mm
  • Electrical drives & PLC system
   --   01   2010  
•   Sioplas extruder auto loaders with conditioning chambers    Positive pressure-   1 bar   03      
•   Overhead crane      1 ton     02      
•   XLPE Curring Tank   18 kmtrs/day--   01   2005  
•   Drum Twister
Complete with

  • 4 nos. Payoofs -2000mm
  • Filler feeders
  • Closing die
  • Sector correction unit
  • Rotating caterpillars
  • Take up unit – 2000mm
  • Hydraulic lifters
  • Electrical drives & PLC
    		•    --   02   2010  
    •   EOT Crane (CABLE) SAFEX   5 Ton   01   2000  
    •   EOT Crane (CABLE) VIKRANT   3 Ton   01   2008  
    •   EOT Crane (Curing Tank) - safex   3 Ton   01      
    •   SPOOLING MACHINE   630mm spool size   03   2010  
    •   SPOOLING MACHINE   630mm spool size   01      
    •   REWINDING MACHINE
    Payoff : 2600 mm
    Take up : 2800 mm
    With auto traversing    		   --   01      
    •   REWINDING MACHINE
    Payoff : 2600mm
    Take up : 2600mm
    With auto traversing    		   --   01      
    •   REWINDING MACHINE
    Payoff : 2600 mm
    Take up : 2600mm    		   --   01   2010  
    •   COMPRESSOR  : Atlas copco make : 86 CFM with electrical panel   GA 15   02   2010  
    •   COMPRESSOR  : Atlas copco make : 86 CFM
    With electrical panel    		   GA 18   01   2010  
    •   COMPRESSOR : Atlas copco make   48 CFM  With electrical panel   GA 5   01   2010  
    •   Water Softening Plant   --   01   2010  
    •   Cooling Tower   100 TR    01   2010  
    •   Cooling Tower   80 TR    01   2011 New
    •   CHILLING PLANT  “AMI “ Make   10 TR   01   2010  
    •   Steam Boiler  make “Energy Pack”
    With pressure control systems & electrical panels    		   1000 kg/hr   01   2010  
    •   Pressure steam curing chamber   50 kmtrs/day   01   2010  
    •   Copper Taping m/c
    Complete with :
    • Payoff : 2800mm
    • Tapping head with 2 spindle
    • Caterpillr
    • Take up unit : 2800mm
    		       01   2010  
    •   72  Armour Spools   500 mm flange size   125 nos   2010  
    •   Hoist  : Indef   500 kg   02
    nos    		   2010  
    •   60+1 Laying spools       220 nos   2010  
    •   Hoist  : Indef   500 kg   02 nos   2010  
    •   Pressure But welding machine       3 nos   2010  
    •   Electric Arc machine       4 nos   2010  
    •   XLPE Curing Tank             2010  
    •   MS Process Drum  
    D/T TAKE UP :
    1800mm flange size    		       17  nos   2010  
    •   MS  Process drum
    Pay off  D/T :
    2000mm flange size    		       13   2010  
    •   2600 mm MS Drums   10 MT each   18   2010  
    •   1+30 Arm spools   450mm flange size   87   2010  
    •   Gas Cylinder   19 Kgs   05      
    •   Laser printing machine for cable printing       05     Videojet make
    •   Cable Cutters   16” blade size   02      
    •    MS Small lying spools       24      
    •   MS Big  lying spools       20      
    •   Sequential Marking Machines       03      
    •   T.C Compact Dies       18     For standing
    •   Water Pumps   5 HP   02     Crompton Greaves
    •   Water Pumps   10 HP   01     Crompton Greaves
    •   Heating Oven       02      
    •   Trolly for Material Handling   2 MT   02      
    •   Digital Vernier  Caliper   0-150 mm   04     Mitutoyo
    •   Pressure welding heavy duty   5 mm   01      
    •   Heavy duty butt welder   10 mm   01      
    •   2100 mm MS process drums       12 nos     For Arm/stranding
    •   Heavy duty Bull block ( Silvasa )   9.5 mm   01      
       
     PVC Compound Machines

        Description   Capacity   Qty.   Year of Installation    
    •   KABRA Extrusion Make
    Twin Extruder  PVC Palletizing line  with 3 Ph. Sq. Cage Induction Motor      		  75 KW / 100HP      01   2010    
    •   KABRA Extrusion Make
    High Speed PVC Compounding Mixer
    With Mixer Cooler unit      		  125 KW / 167 HP    01   2010    
    •   KABRA Extrusion Make
    Pallet Blower Unit  with  pallet Vibrator Machine.     		  156 KW / 208 HP   01   2010    
    •   Platform Scale with Indicator FW 1013   0-50 KG   01   2010    
    •   Bag Closer Machine 220 VAC, 75 W, RPM 8000.   220 VAC, 75 W, RPM 8000.   02   2010    
    •   Electric Motor Pump   1 HP   02   2010    
    •   Hand Oil Pump   200 ltr. barrel   01   2010    
    •   Weighing Scale  with 0.1 gm accuracy   0-10 KG     01   2010    
    •   Flour Dust Collector Machine
    Motorized     		  1 HP   01   2010    
    •   Process Chiller   5 Ton     01   2010    
    •   Atlas Copco Compressor         01   2010    
    •   Plastic Bucket  for material handling   20 litrs   20   2010    
    •   Syntax Tank  for storage oil / chemicals   10,000 ltrs.   06   2010    
    •   Syntax Tank  for storage oil / chemicals   5,000 ltrs.   02   2010    
    •   Hyd. Laurie         01   2010    
    •   Drum Trolly         01   2010    
    •   Twin Extruder  PVC Palletizing line  with 3 Ph. Sq. Cage Induction Motor    75 KW / 100HP      01   2010    
    •   High Speed PVC Compounding Mixer
    With Mixer Cooler unit      		  125 KW / 167 HP    01   2010    
    •   Pallet Blower Unit  with  pallet Vibrator Machine.   156 KW / 208 HP   01   2010    
    •   Platform Scale with Indicator FW 1013   0-50 KG   01   2010    
    •   Bag Closer Machine 220 VAC, 75 W, RPM 8000.   220 VAC, 75 W, RPM 8000.   02   2010    
    •   Electric Motor Pump   1 HP   02   2010    
    •   Hand Oil Pump   200 ltr. barrel   01   2010    
    •   Weighing Scale  with 0.1 gm accuracy   0-10 KG     01   2010    
    •   Flour Dust Collector Machine   1 HP   01   2010    
    •   Process Chiller   5 Ton     01   2010    
    •   Atlas Copco Compressor         01   2010    
    •   Plastic Bucket  for material handling   20 litrs   20   2010    
    •   Syntax Tank  for storage oil / chemicals   10,000 ltrs.   06   2010    
    •   Syntax Tank  for storage oil / chemicals   5,000 ltrs.   02   2010    
    •   Hyd. Laurie         01   2010    
    •   Drum Trolly         01   2010    
       
     Mechanical Maintenance Machinery

        Description   Capacity   Qty.   Year of Installation
    •   Centre Lathe m/c    24" Bed x 6" centre height   1   1998
    •   Centre Lathe m/c    72" Bed x 12" centre height   1   1998
    •   Centre Lathe m/c    144" Bed x 24" centre height   1   1998
    •   Radial Drill m/c    40 mm    1   2004
    •   Pillar Drill m/c    40 mm    1   2004
    •   Hacksaw m/c   24"   1   1998
    •   Shaping m/c    25" Bed  x 18"stroke   1   1998
    •   Angle  Grinder m/c   7"   1   2000
    •   Bench Grinder m/c   8"   1   2004
    •   Hand Drill m/c   20 mm   2   2006
    •   Arc Welding M/c (Air cool)   600 amp.   4   2006
    •   Arc Welding M/c (Oil cool)   600 amp.   1   1998
    •   Dial Guage   least count 0.001   1   various
    •   Dial Vernier Caliper    0 to 300 mm   1   "
    •   Digital Vernier Caliper    0 to 300 mm   1   "
    •   Micrometer   0 to 100 mm    1    
    •   Drill bit    7.5 mm   1    
    •   Drill bit    10.5 mm   1    
    •   Drill bit    13.25 mm   2    
    •   Drill bit    13.5 mm   1    
    •   Drill bit    15 mm   1    
    •   Drill bit    15.5 mm   1    
    •   Drill bit    16 mm   1    
    •   Drill bit    17 mm   1    
    •   Drill bit    20 mm   2    
    •   Drill bit    22 mm   1    
    •   Drill bit    23.5 mm   1    
    •   Drill bit    24 mm   2    
    •   Drill bit    25 mm   1    
    •   Drill bit    27 mm   1    
    •   Drill bit    28.5 mm   1    
    •   Drill bit    32 mm   1    
    •   Drill bit    35 mm   1    
    •   Drill bit    36 mm   1    
    •   Drill bit    37 mm   1    
    •   Drill bit    40 mm    1    
    •   Tap set   M6    1    
    •   Tap set   M8    1    
    •   Tap set   M12    1    
    •   Tap set   M16    3    
    •   Tap set   1/4" BSW   1    
    •   Tap set   5/16" BSW   1    
    •   Tap set   1/2" BSW   1    
    •   Tap set   5/8" BSW   2    
    •   Tap set   3/4" BSW   2    
    •   Tap set   1" BSW   1    
    •   Tap set   1/4" BSP   1    
    •   Tap set   3/8" BSP   1    
    •   Shocket    2 - 3   3    
    •   Shocket    3 - 4   7    
    •   Tap Wrench   12"   1    
    •   Tap Wrench   6"   1    
    •   Spanner in Inch   1/4" to 3/4"   2 set    
    •   Spanner in mm   8mm to 32mm   2 set    
    •   L & Key set in mm   1 mm to 10 mm   2 set    
    •   L & Key set in inch.   1/16" to 3/8"   2 set    
    •   Wise    12"   2    
    •   R. H. Tool   16x25 mm   10    
    •   Thread repairing set (Thread insert)   inch & mm   1 set    
    •   Inside Caliper   36"   1    
    •   Inside Caliper   18"   1    
    •   Inside Caliper   12"   1    
    •   Outside Caliper   36"   1    
    •   Outside Caliper   12"   1    
    •   Gas cutting set    LPG & Oxygen cyl.   1    
    •   Hyd. Mechnaical Jack   2.5'   2   various
    •   Hyd. Mechnaical Jack   1'   1   various
     
     For more on DPIL Cables  click here 
    		 
       
           
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